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What Are Some Common Issues with Commercial Doors and How Can They Be Prevented?

Common issues with commercial doors include misalignment, hardware failure, rust or corrosion, air and water leaks, and damage from high traffic or impact. These problems can lead to security concerns, energy loss, and operational disruptions. Preventative measures include regular inspections, timely maintenance of hinges and locks, proper installation, using durable materials suited to the environment, and replacing worn components before they fail. Investing in quality hardware and scheduling routine service can significantly extend the door’s lifespan and performance.

                                              

What are the most frequent problems with commercial doors?

The most frequent problems with commercial doors include:

  • Misalignment: Causes the door to stick, drag, or not latch properly, often due to settling buildings or loose hinges.
  • Hardware failure: Hinges, locks, closers, or panic bars can wear out or break from constant use.
  • Rust or corrosion: Especially in humid or coastal environments, affecting both the door and frame.
  • Seal and weatherstripping damage: Leads to drafts, water leaks, and energy inefficiency.
  • Door warping or swelling: Common with wood doors in moist environments or poor climate control.
  • Physical damage: Dents, cracks, or breakage from high traffic, carts, or forceful use.
  • Improper installation: Results in functional issues, safety concerns, and shorter door lifespan.

Regular maintenance and using the right materials for the environment can help prevent most of these issues.

How does misalignment occur, and how can it be fixed?

Misalignment in commercial doors often occurs due to building settling, frequent heavy use, loose or worn hinges, or improper installation. Over time, these factors can cause the door to sag, drag on the floor, or fail to latch correctly.

To fix misalignment, technicians typically adjust or replace the hinges, realign the strike plate, or modify the frame or door closer. In some cases, shimming or reinstalling the door may be necessary. Regular inspections and prompt repairs help prevent long-term damage and ensure smooth operation.

Can weather affect the performance of commercial doors?

Yes, weather can significantly affect the performance of commercial doors. Exposure to moisture, humidity, and temperature fluctuations can cause materials to expand, contract, warp, or rust. Metal doors may corrode without proper coatings, while wood doors can swell or rot in damp conditions. Cold weather can also stiffen door seals and closers, affecting operation. To minimize weather-related issues, use weather-resistant materials, install proper seals and thresholds, and apply protective finishes suited to the environment. Regular maintenance helps ensure continued performance despite weather challenges.

How often should commercial doors be maintained?

Commercial doors should be maintained at least every 6 to 12 months, depending on usage, location, and door type. High-traffic or exterior doors may require quarterly inspections to check for wear, alignment issues, hardware function, and weather damage. Regular maintenance includes lubricating hinges, tightening hardware, inspecting seals and closers, and addressing any damage early. Proactive care helps extend the door’s lifespan, improves safety, and prevents costly repairs.

What can be done to reduce wear and tear on high-traffic doors?

To reduce wear and tear on high-traffic commercial doors, use heavy-duty doors and hardware designed for frequent use. Install door closers to control swinging, kick plates to protect against foot traffic, and door stops to prevent overextension. In busy areas, automatic or touchless operators can reduce manual strain and prolong hardware life. Regularly inspect and maintain all components, replacing worn parts promptly to avoid further damage. Choosing the right materials and reinforcing vulnerable areas will greatly extend the door’s performance and durability.

How can I extend the lifespan of my commercial doors?

To extend the lifespan of your commercial doors, prioritize regular maintenance, including lubricating hinges, checking hardware, and inspecting for damage or misalignment. Choose high-quality, durable materials suited to your building’s environment, such as galvanized steel for humid areas or reinforced wood for interior use. Install protective features like door closers, kick plates, and weatherstripping to reduce wear. Ensure proper installation from the start, and promptly repair or replace damaged components. Consistent care and using the right materials can significantly increase a door’s performance and longevity.

Take a look at our wide variety of commercial doors here: Commercial Doors

If you have any additional questions about commercial doors, email us at [email protected] or give us a call at 800-685-7541 and we’ll be happy to help you out!

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